How To Make A Knock Box – DIY


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How to make knock box - DIY

The best way to avoid banging your portafilter in the dustbin or sink is to make a knock box at home. The DIY knock box is much cheaper than the one you buy from the market. Now when you are making one, you won’t have to worry about disposing of the espresso pucks again and again.

Without a knock box, one has to bang the used grounds cakes on your common bin which can damage with the hard knocks. The easy way is thus to use a knock box.

You can buy a knock box from most of the super markets or online, but for the creative minds, we have a DIY guide to make a knock box at home. If you are not afraid of making a little mess at home, you would be loving this guide.

So, shall we start!

How to make Knock Box at Home – DIY Guide

A utensil container or a big PVC pipe would suffice. You have to make sure that the container has a wall thickness of 0.5’’ to 0.75’’ to make a good knock box.

Apart from that, you would need the following things for this job to get done.

What You’ll Need

You can buy all the supplies from any local hardware store and also you can search your store room for few.

  • A container or PVC pipe
  • Copper pipe with the length of 0.5″
  • Two copper pipe caps of 0.5’’
  • Rubber grommets of 0.5″ each
  • Reinforced clear tubing
  • An index card for the purpose of transferring cut lines
  • A drill
  • 1’’ bit, you can use a spade or paddle bit. It depends on the outside diameter of the inner ring of grommets
  • A clamp. You can use a pipe clamp
  • You’ll need a hacksaw, or you can also use a Dremel
  • Coping saw
  • You will be needing a crosscut saw, or you can use a chop saw if you have it
  • Glasses for covering your eyes
  • Gloves
  • A mouthguard
  • Fine sandpaper
  • Rounded file

Now that you have all that is needed, it is time to start working on the knock box.

If you are good at DIY things, you might just need around an hour to work that out, else it all depends on how you move. Still, if you feel that this task is not for you or you are not at ease, we have a list of the best espresso knock box for those espresso pucks.

Anyways, let’s just start with out DIY guide.

Steps to Making a DIY Knock Box

  • Take precise measurements and cut: The first step is to cut the container according to your requirements. If you want to just use it to store spent espresso grounds then you can cut the container according to whatever size suits you. If you want it to fit into your espresso machine, then you have to take the size and length into consideration. You can make a cut after measuring size and length (1 3/8 inch down), and just make sure that it can easily fit into it. It is recommended to cut the tunnel in a manner that it fits into the machine so that you won’t have to worry about counter space or catching drips.
  • Drill holes: It is better if you practice drilling holes in a scrap or something. Take full measurements on both sides of the container and drill holes. You must be wearing a mouthguard and glasses because during drilling some parts can fly off the container.  You should drill slowly to avoid any chipping out of the back.
  • Cut the mouth of the container: In order to cut the “mouth”, you’ll have to draw an arc. The arc needs to be 4.25 inches across, and 1.75 inches down. Cut the arc by using a jigsaw. The look after coping will be rough, but sandpaper and files are best at giving rough things a smooth look.
  • Use File and Sandpaper: To expand the drilled holes a bit, you have to use a rounder file. You need to make certain that the size remains the same on both sides.  After using the rounded file, you have to use sandpaper to give a smooth touch to the mouth.
  • Start inserting grommets: Put the rubber grommets in both drilled holes. They’ll easily fit if you took the right measurements at the start.
  • Slide the pipe through the holes: Take the copper pipe and slide it through the holes in the container. You have to make sure that the pipe fits perfectly in the container. Cut the pipe that is coming out of both ends and put caps on them.
  • Give final touch: You need to tighten the caps around the copper pipes and use sandpaper to give the last touches. You have a perfectly made knock box prepared.